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As mentioned earlier, we have a long history of designing and producing
CIP rubber molds. Our |
| recent arrive at the conclusion that to effectively cope with the various CIP process issues that our |
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customers are facing, including high running cost, deformation and compound
density/filling density |
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variations, it is necessary to work on a much wider range of operational
factors beyond such rubber |
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molds, as material temperature control and mold filling parameters. |
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here are other urgent issues involving the CIP industry that are getting
greater in recent years, the |
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most critical ones being the need for better working environment in the
workshop including airborne |
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particle control, which is driven by regulatory pressure such as the tightening
and more vigorous |
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enforcement of Labor Standards Act, and the same for further manpower saving
due to economic |
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slowdown triggered by factors such as high yen appreciation. |
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To offer a one-stop solution for all of the above issues, we offer a complete set of design, fabrication |
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and installation services of CIP material handling systems from material
mixing to product shipment |
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with the aim of contributing to productivity improvement, manpower saving
and better quality control |
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for our customers.
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The system described below is just an example. We are ready to discuss your requirements in depth |
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so as to offer the most effective CIP peripheral solution to satisfy your
needs. |
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| To minimize material deterioration that can occur due to temperature fluctuation after the CIP |
| material is mixing or pelletized until it is charged into the rubber mold, each different type of |
| prepared material is kept in a separate storage bin located in an air-conditioned area, which is |
| partitioned into sections by plastic curtains to help assure better material
segregation and also |
enhance airborne particle control inside the plant.
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| An automatic material feeding system into the storage bin is optionally available (a dedicated pit |
is required).
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| An automated calculation container fitted underneath each storage bin
allows drawing the |
required amount of material for each production. A dust collector installed
in the area
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| prevents particles from getting airborne while the material is drawn from
the bin. |
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| Material drawn from the storage bin passes through the automated calculation
container and is |
| then handled by an auto crane system to be carried to the area above the rammer, which |
charges the material into the rubber mold.
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| After temporarily placed on a table, the material is run through a screw
feeder or other feeding |
mechanism and finally into the rubber mold.
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| Once inside the mold, the material is thoroughly and uniformly crushed
and compacted by the |
| rammer to achieve the best filling density for CIP molding. |
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| An automatic measurement and inspection system checks the size, shape and
other properties of |
| the finished product before it is shipped to the customer. |
| The system employs various measurement techniques to check various inspection
items. |
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